Showing posts with label mold. Show all posts
Showing posts with label mold. Show all posts

Saturday, September 14, 2013

Molding miniature plate and bowl with oyumaru - tutorial & review

Today I will be fulfilling my promise to write a review on the oyumaru I recently acquired from the art supplies. With that I will be doing the review by making some molds for plates and bowls, which are essential for miniature food makers. The plate and bowl shapes were inspired by SugarCharmShop.

Before everything, make a few plate/bowl bottoms using scrap polymer clay and bake accordingly. Cool the polymer clay before use.

1. Pre-baked plate, bowl, and cup bottoms.

Then, heat up some water in a pot to a minimum of 80 degree Celcius. Pop in the oyumaru and leave for few minutes (depending on the thickness of the oyumaru bar).

2. Heat the oyumaru in hot water.


Using a pair of chopsticks or skewer (or anything you'd wish), pull out the oyumaru. The oyumaru should be easily bent or changed in shape when taken out. Drain the hot water away using a towel or a paper towel.

3. Drain the hot water using paper towel. I'd recommend towel as this piece
of oyumaru tends to catch bits of the paper towel.

Next, quickly knead the warm oyumaru into a ball and remove possible air bubble trapped within. Smooth out the ball to avoid cracks in the mold later.

4. Knead oyumaru into a smooth ball while it's warm.

Flatten the kneaded oyumaru slightly or to fit to your desired mold shape. In this picture I flattened it pretty much to make a plate mold.

5. Flatten the oyumaru to fit the item to be molded.

Press the plate/bowl/cup into the oyumaru (while it's warm) while making sure the oyumaru wraps tightly around the item. Then, flatten out the excess oyumaru around the item to make the mold thinner (increasing its flexibility later).

6. Press in the item to make the mold.

I always like to flip the molds over and flatten them again to have a smooth and thin top surface around the mold so it will be easier to pull out my products later.

7. Flipper over for a smooth top.

Wait for 20 minutes to cool the oyumaru down. Do not pull the item off when it's still warm or the mold shape will be distorted. If you're impatient, run tap water on the oyumaru to speed up the cooling. After the oyumaru is cool enough, gently remove the items from the molds.

8. Plate, bowl, and cup; and their respective molds.

And, done!

Now let's try to make a cup out of it. I pushed a small ball of scrap clay into the mold, and used a ball tool to make the cup shape.

Raw polymer clay in mold, shaped using a ball tool.

I tried to pull the clay out, but with no success as the cup was too thin, and that the shape would be destroyed when I tried to pop the cup out by flexing the oyumaru mold. As such, I'd recommend some releasing agent (baby oil, cornstarch, or water if it suits you). You can also put them into freezer to harden the clay a little. Alternatively, like me, I popped the oyumaru back into boiling water for another 5 minutes to semi-cure the polymer clay before cooling and popping it out. But this also means that your mold will have to be remade afterwards.

Then the cup was sanded a little to make it more presentable. The cup shape was a bit off on the top, which means that my first cup for the mold wasn't good enough (see the rounded edge on the top edge). Will improve on that!

The mold, and the cups.

Notes after using oyumaru:
  1. Cheap when compared to Silicone putty (nearly RM 100 here?!).
  2. They are reusable. This makes another strong point to save some money - not happy? Just reheat it.
  3. If you leave the oyumaru in boiling and bubbling water, your oyumaru will likely trap the bubbles and will look bubbly as well after.
  4. The flexibility of the oyumaru is acceptable, but less so when it's too thick. So always try to have a flattened out area so you can flex the mold better.

Wednesday, July 17, 2013

Mold making... failed?

Thinking that I might be making more mini-foods in near future, I thought it'd be good to make some molds for these plates and bowls, which are essential in displaying my mini-food. The process was slightly more complicated than normal plate making processes without molds, but sure enough it will be sustainable for a long run and give you a standardised plate/bowl. 

Plates and bowl. The shapes are a bit off though. 
Without Amazing mold putty or silicone mold maker that I can find in Malaysia, and Sculpey mold maker is so expensive, I decided to use some scrap clay to make these molds. I adapted a few tutorials to make these. Problem with scrap clay mold is that they are not flexible, so your raw clay will likely get stuck inside the mold if you press too hard and deep in. I suggest to brush the mold with water before you stuff your clay in and the clay will fall off easily. Cornstarch seems to be useful but I find it hard to pull than using water; also they tend to leave my clay powdery after curing...


And this is also another mold made from toothpaste cap for cupcakes. Also made of scrap clay, and certain clays just didn't want to part with my mold... ):

Small cup made from mold. Cute??
Of course dedicated materials for molds are still the best things to have but if you're out of budget, I guess this are some things that you could try! Oh and here are some other alternatives:
Jello-molds made of gelatin and glycerine: here.
Hot glue gun mold: here.
Silicone mold: here, here and here.
Using air dry clay: here.

Let me know if you tried them.